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We repair a wide range of Powcon Equipment.

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πŸ› οΈ Common AI Repair Summaries 🏭

πŸ”§ Powcon 1102-046 (Unknown)

The Powcon 1102-046 is an industrial electronics device used for welding applications. It features precise control over welding parameters such as voltage and current, allowing for accurate and consistent welds. Typical failures in this model may include issues with circuit boards, power modules, or control interfaces, leading to malfunction or erratic behavior during welding operations. Routine maintenance and periodic inspections are recommended to ensure optimal performance and longevity of the device.

  • Part:
  • Est. Repair Price: $992.00 (est.)
πŸ”§ Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for industrial applications, particularly in welding equipment. Its primary function is to control and regulate the power supplied to the welding machine, ensuring precise and stable performance. The circuit board is equipped with various components such as power transistors, resistors, capacitors, and integrated circuits to achieve this functionality. Common failures of the PowCon 103335 circuit board include transistor burnout, capacitor degradation, and solder joint issues. These failures can lead to erratic behavior of the welding machine, voltage fluctuations, and ultimately equipment breakdown. Regular maintenance, proper cooling, and timely replacement of worn-out components can help prevent these issues and ensure optimal performance of the circuit board in industrial settings.

  • Part:
  • Est. Repair Price: $1,830.00 (est.)
πŸ”§ Powcon 111001-001 103501-041(Welder)

The Powcon 111001-001 103501-041 welder is a high-performance industrial electronic device used for welding purposes. It is designed to provide efficient and reliable welding operations in various industrial applications. This welder features advanced control systems, precise current regulation, and multiple welding modes to accommodate different welding tasks. Common failures in this unit include overheating due to inadequate cooling, power supply issues, control board malfunctions, and component degradation from prolonged use. Regular maintenance and prompt repairs are essential to ensure optimal performance and longevity of the Powcon 111001-001 103501-041 welder.

  • Part: 103501-041
  • Est. Repair Price: $250.00 (est.)
πŸ”§ Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a critical component used in industrial equipment for power control applications. This circuit board manages the flow and regulation of electrical power within machinery, ensuring efficient and safe operation. It features advanced circuitry designed for precise power management and control. Typical failures of this circuit board include component burnouts, damaged traces, and faulty connections due to high voltage spikes or overheating. Regular maintenance and monitoring of this board are crucial to prevent equipment downtime and ensure optimal performance.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
πŸ”§ Powcon 1102-0812 (Unknown)

The Powcon 1102-0812 is a welding power supply commonly used in industrial applications. It features high power output and adjustable welding parameters for various welding processes. Typical failures include issues with the power supply components, control circuitry malfunctions, and transformer failures. Regular maintenance and inspections can help prevent these failures and ensure optimal performance.

  • Part:
  • Est. Repair Price: $2,018.00 (est.)
πŸ”§ Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a crucial component in industrial electronic systems. It serves as a control board for various functions such as power regulation, monitoring, and signal processing. Its features include multiple input and output ports, programmable logic functions, and fault detection capabilities. Typical failures may include short circuits, component degradation, or faulty connections, leading to power supply issues or system malfunctions. Troubleshooting involves inspecting components for physical damage, testing connections, and verifying correct programming. Repair may involve component replacement, soldering, or reprogramming to restore functionality.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
πŸ”§ Powcon 1102-0812-thumbwheel assy(Unknown)

The Powcon 1102-0812-thumbwheel assembly is a component used in industrial electronics equipment for controlling settings or parameters through a thumbwheel interface. The thumbwheel assembly typically includes a series of thumbwheel switches or dials that provide a user-friendly way to input numerical values or adjust settings. Common features of the Powcon 1102-0812-thumbwheel assembly include sturdy construction, ergonomic design for easy manipulation, and reliable electrical connections for interfacing with the main electronics system. Typical failures in the Powcon 1102-0812-thumbwheel assembly may include wear and tear on the thumbwheel switches, resulting in erratic or inaccurate input values. Dust or debris accumulation can also cause poor electrical connections, leading to misreadings or malfunctioning of the thumbwheel assembly. Regular maintenance and cleaning can help prevent such failures in industrial environments.

  • Part: assy
  • Est. Repair Price: $2,030.00 (est.)
πŸ”§ Powcon 130 SE (Weld Machine)

The PowCon 130 SE weld machine is a compact and robust industrial electronic device designed for performing various welding tasks. This unit is equipped with advanced features such as adjustable voltage and current settings, digital display for precise monitoring, and thermal overload protection for safety. Typical failures in this device may include transformer issues, circuit board failures, and power supply problems, which can affect the unit's welding performance and reliability. Regular maintenance and timely repairs are essential to ensure the optimal functioning of the PowCon 130 SE weld machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
πŸ”§ Powcon BD103025 (Circuit Board)

The Powcon BD103025 is a circuit board commonly found in industrial electronic equipment. It serves as a control unit for managing power supply and distribution within a system. This board features various components such as resistors, capacitors, and integrated circuits for processing signals and controlling power flow. Typical failures in this circuit board may include blown fuses, burnt-out components, or faulty connections, leading to power supply issues or system malfunctions. Repairing such failures involves component-level troubleshooting, diagnostics, and replacement of faulty parts to ensure proper functionality of the circuit board.

  • Part:
  • Est. Repair Price: $750.00 (est.)
πŸ”§ Powcon 400SMT (Weld Machine)

The Powcon 400SMT is an industrial welding machine used for various welding applications. It is designed to provide high power output for welding thick materials efficiently. The machine features adjustable welding parameters such as voltage, current, and wire feed speed to accommodate different welding requirements. Common failures in the Powcon 400SMT include issues with the power supply unit, control board failures, and breakdown of high-current components such as transformers and rectifiers. Regular maintenance and periodic inspections are key to preventing these failures and ensuring the machine's optimal performance.

  • Part:
  • Est. Repair Price: $250.00 (est.)

Comments for Powcon

3 comments found.
πŸ“ Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You
        
πŸ“ Ray Clauss said:
is ther a parts list for a powcon board #107029 ? I need to replace CE2.
        
πŸ“ Ray Clauss said:
is ther a parts list for a powcon board #107029 ? I need to replace CE2.
πŸ“ jack dowling said:
i would like a manuel
πŸ“ jack dowling said:
i would like a manuel
        
πŸ“ Marino Octaviano Velastegui Gavilanes said:
Nosotros queremos reparar una maquina soldadora POWCON 200 SM.Necesitamos los siguientes repuestos.Cant # de denominacion01 PC BOARD ASSY 105019 REV01 BUS 300v GMQ 3.2/1004 U.K. 919000-3 900202 900000-001ADEMAS NECESITAMOS UN DIAGRAMA DE CIRCUITOS ELECTRICOS, que tenemos dificultades con su instalacion.fUENTE DE PODER SERIE # 2M102302
        
πŸ“ Tim Murphy said:
Have not used welder in 30 years worked great thenI tried to use it and it would not weldthe wire feed works okthe only think different I do not have I dont have the co2bottle attached question is there a switch connected to the co2 that is keeping it from weldingCould use a little hekpThanksTIM
        
πŸ“ dan said:
Looking for a powcon 200 sm manual please!Thank you,Dan
πŸ“ prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.
πŸ“ ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks
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Kernersville, NC 27284
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