Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 1102-046 (Unknown)

The Powcon 1102-046 is an industrial electronics device used for welding applications. It features precise control over welding parameters such as voltage and current, allowing for accurate and consistent welds. Typical failures in this model may include issues with circuit boards, power modules, or control interfaces, leading to malfunction or erratic behavior during welding operations. Routine maintenance and periodic inspections are recommended to ensure optimal performance and longevity of the device.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-0046 (Unknown)

The Powcon 1102-0046 is a high-frequency switching power supply commonly used in industrial applications. Its purpose is to convert AC power to DC power at a specific voltage and current rating. Features of the Powcon 1102-0046 include adjustable output voltage and current settings, overcurrent and overvoltage protection, and temperature monitoring capabilities. Typical failures of the Powcon 1102-0046 include blown fuses, faulty capacitors, damaged transformers, and burned-out power transistors. These failures can result from overloading the power supply, poor maintenance, or electrical surges. Proper troubleshooting techniques and replacement of faulty components are essential for repairing the Powcon 1102-0046.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-046()

The Powcon 1102-046 is an industrial welding machine commonly used for metal joining applications. This model is known for its high power output and adjustable welding parameters, making it suitable for a wide range of welding tasks. Common failures in the Powcon 1102-046 can include issues with the power supply unit, control board malfunctions, and overheating of internal components. Regular maintenance and periodic inspection of critical components are recommended to ensure optimal performance and longevity of this welding machine.

  • Part: 1102-046
  • Est. Repair Price: $670.00 (est.)
🔧 Powcon 300 ST / 101300-001 300 ST WELDER(Unknown)

The POWCON 300 ST welder is a robust industrial welding machine designed for heavy-duty applications. It features a high output of 300 amps, suitable for welding a variety of materials including steel, aluminum, and stainless steel. The welder is equipped with advanced control features for precise welding parameters adjustment and can operate in both manual and automatic modes. Common failures of the POWCON 300 ST welder include power supply issues such as blown fuses or faulty transformers, control board failures leading to incorrect welding parameters, and cooling system malfunctions causing overheating during extended use. Regular maintenance and prompt repairs are essential to ensure the optimal performance and longevity of this welding machine.

  • Part: 300 ST WELDER
  • Est. Repair Price: $2,980.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is designed for industrial electronic control systems. This circuit board serves as a control unit for various functions within the equipment. It includes features such as input/output interfaces, programmable logic controllers, and communication protocols for seamless integration into the system. Common failures in this circuit board include damaged components due to power surges, overheating, or component degradation over time. Proper maintenance and careful handling are essential to ensure the longevity and functionality of the Powcon 1102-0811 circuit board in industrial applications.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon BD103025 (Circuit Board)

The Powcon BD103025 is a circuit board commonly found in industrial electronic equipment. It serves as a control unit for managing power supply and distribution within a system. This board features various components such as resistors, capacitors, and integrated circuits for processing signals and controlling power flow. Typical failures in this circuit board may include blown fuses, burnt-out components, or faulty connections, leading to power supply issues or system malfunctions. Repairing such failures involves component-level troubleshooting, diagnostics, and replacement of faulty parts to ensure proper functionality of the circuit board.

  • Part:
  • Est. Repair Price: $750.00 (est.)
🔧 Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)
🔧 Powcon 111001-001 103501-041(Welder)

The Powcon 111001-001 103501-041 welder is a high-performance industrial electronic device used for welding purposes. It is designed to provide efficient and reliable welding operations in various industrial applications. This welder features advanced control systems, precise current regulation, and multiple welding modes to accommodate different welding tasks. Common failures in this unit include overheating due to inadequate cooling, power supply issues, control board malfunctions, and component degradation from prolonged use. Regular maintenance and prompt repairs are essential to ensure optimal performance and longevity of the Powcon 111001-001 103501-041 welder.

  • Part: 103501-041
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0812-thumbwheel assy()

The Powcon 1102-0812-thumbwheel assembly is a user interface component used in industrial electronic devices to facilitate parameter setting and adjustment through the use of thumbwheel switches. Its purpose is to provide operators with a convenient and intuitive means of inputting numerical data or selecting options within the system. This assembly typically includes an array of thumbwheel switches that correspond to different values or settings, along with a housing for protection and integration into the overall control system. The thumbwheel switches allow for quick and precise adjustments, making it a valuable tool in industrial settings where accurate parameter tuning is crucial. Common failures associated with the Powcon 1102-0812-thumbwheel assembly can include poor contact between the switches and the circuit, leading to erratic values or non-responsive inputs. Physical damage to the thumbwheels or the housing can also occur, compromising the usability and reliability of the assembly. Regular maintenance and cleaning of the thumbwheel switches can help prevent such issues and ensure uninterrupted operation of the device.

  • Part: 1102-0812-thumbwheel assy
  • Est. Repair Price: $1,266.00 (est.)
🔧 Powcon 102201-001 CONTACTOR(Unknown)

The POWCON 102201-001 contactor is designed to control the flow of electrical power in an industrial setting. It features high-quality contacts for reliable operation and a robust construction to withstand the demanding conditions of industrial environments. Typical failures of this contactor include contact welding, coil burnout, and mechanical wear leading to improper contact closure. Regular maintenance and inspection are recommended to ensure proper functionality and prevent downtime.

  • Part: CONTACTOR
  • Est. Repair Price: $250.00 (est.)

Comments for Powcon

3 comments found.
📝 Marino Octaviano Velastegui Gavilanes said:
Nosotros queremos reparar una maquina soldadora POWCON 200 SM.Necesitamos los siguientes repuestos.Cant # de denominacion01 PC BOARD ASSY 105019 REV01 BUS 300v GMQ 3.2/1004 U.K. 919000-3 900202 900000-001ADEMAS NECESITAMOS UN DIAGRAMA DE CIRCUITOS ELECTRICOS, que tenemos dificultades con su instalacion.fUENTE DE PODER SERIE # 2M102302— Purchase or Repair:
📝 Tim Murphy said:
Have not used welder in 30 years worked great thenI tried to use it and it would not weldthe wire feed works okthe only think different I do not have I dont have the co2bottle attached question is there a switch connected to the co2 that is keeping it from weldingCould use a little hekpThanksTIM— Purchase or Repair:
📝 dan said:
Looking for a powcon 200 sm manual please!Thank you,Dan— Purchase or Repair:
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🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.