Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

πŸ› οΈ Common AI Repair Summaries 🏭

πŸ”§ Powcon 1102-0812-thumbwheel assy()

The Powcon 1102-0812-thumbwheel assembly is a user interface component used in industrial electronic devices to facilitate parameter setting and adjustment through the use of thumbwheel switches. Its purpose is to provide operators with a convenient and intuitive means of inputting numerical data or selecting options within the system. This assembly typically includes an array of thumbwheel switches that correspond to different values or settings, along with a housing for protection and integration into the overall control system. The thumbwheel switches allow for quick and precise adjustments, making it a valuable tool in industrial settings where accurate parameter tuning is crucial. Common failures associated with the Powcon 1102-0812-thumbwheel assembly can include poor contact between the switches and the circuit, leading to erratic values or non-responsive inputs. Physical damage to the thumbwheels or the housing can also occur, compromising the usability and reliability of the assembly. Regular maintenance and cleaning of the thumbwheel switches can help prevent such issues and ensure uninterrupted operation of the device.

  • Part: 1102-0812-thumbwheel assy
  • Est. Repair Price: $1,266.00 (est.)
πŸ”§ Powcon 1102-046 (Unknown)

The Powcon 1102-046 is an industrial electronics device used for welding applications. It features precise control over welding parameters such as voltage and current, allowing for accurate and consistent welds. Typical failures in this model may include issues with circuit boards, power modules, or control interfaces, leading to malfunction or erratic behavior during welding operations. Routine maintenance and periodic inspections are recommended to ensure optimal performance and longevity of the device.

  • Part:
  • Est. Repair Price: $992.00 (est.)
πŸ”§ Powcon 1102-0812()

The Powcon 1102-0812 is a industrial electronic device used in welding applications. Its purpose is to control the welding current and voltage for precise and stable welding operations. This model features a digital display interface for easy monitoring and adjustment of welding parameters. Common failures in the Powcon 1102-0812 include issues with power supply components, control circuitry malfunctions, and overheating of internal components due to poor ventilation. Regular maintenance and periodic inspection of critical components can help prevent these failures and ensure the device's reliability.

  • Part: 1102-0812
  • Est. Repair Price: $1,256.00 (est.)
πŸ”§ Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)
πŸ”§ Powcon 1102-0780 (Unknown)

The Powcon 1102-0780 is a power supply unit commonly used in industrial welding equipment. Its primary purpose is to convert incoming AC voltage into a DC voltage suitable for welding operations. This model features advanced power regulation capabilities, stable output voltage, and high efficiency. It also includes built-in protection mechanisms to safeguard against overcurrent, overvoltage, and short circuits. Typical failures in the Powcon 1102-0780 include component degradation due to overheating, damaged capacitors, and faulty voltage regulation circuits. Regular maintenance and inspection can help prevent these issues and ensure the unit's optimal performance.

  • Part:
  • Est. Repair Price: $1,128.00 (est.)
πŸ”§ Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a crucial component in industrial electronic systems. It serves as a control board for various functions such as power regulation, monitoring, and signal processing. Its features include multiple input and output ports, programmable logic functions, and fault detection capabilities. Typical failures may include short circuits, component degradation, or faulty connections, leading to power supply issues or system malfunctions. Troubleshooting involves inspecting components for physical damage, testing connections, and verifying correct programming. Repair may involve component replacement, soldering, or reprogramming to restore functionality.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
πŸ”§ Powcon 1102-0812-thumbwheel assy(Unknown)

The Powcon 1102-0812-thumbwheel assembly is a component used in industrial electronics equipment for controlling settings or parameters through a thumbwheel interface. The thumbwheel assembly typically includes a series of thumbwheel switches or dials that provide a user-friendly way to input numerical values or adjust settings. Common features of the Powcon 1102-0812-thumbwheel assembly include sturdy construction, ergonomic design for easy manipulation, and reliable electrical connections for interfacing with the main electronics system. Typical failures in the Powcon 1102-0812-thumbwheel assembly may include wear and tear on the thumbwheel switches, resulting in erratic or inaccurate input values. Dust or debris accumulation can also cause poor electrical connections, leading to misreadings or malfunctioning of the thumbwheel assembly. Regular maintenance and cleaning can help prevent such failures in industrial environments.

  • Part: assy
  • Est. Repair Price: $2,030.00 (est.)
πŸ”§ Powcon manuals (Unknown)

The Powcon Manuals is a series of user manuals and documentation provided by Powcon, a manufacturer of industrial welding equipment. These manuals are designed to provide detailed instructions on how to operate, troubleshoot, and maintain Powcon welding machines. Typical content includes information on machine specifications, operating procedures, safety precautions, troubleshooting guides, and maintenance schedules. Users rely on these manuals to ensure proper usage of their Powcon welding equipment and to address any issues that may arise during use.

  • Part:
  • Est. Repair Price: $250.00 (est.)
πŸ”§ Powcon 101507-061 (Weld Machine)

The PowCon 101507-061 Weld Machine is designed for industrial welding applications, featuring high power output and precise control functions. It is commonly used for a variety of welding processes such as MIG, TIG, and stick welding. Typical failures in this device include power supply issues, control board malfunctions, and welding transformer failures due to overheating or overloading. Regular maintenance and proper cooling are essential to ensure the longevity and optimal performance of the PowCon 101507-061 Weld Machine.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
πŸ”§ Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is an essential component used in industrial electronics. Its primary function is to regulate power supply and monitor various parameters in electro-mechanical systems. This circuit board features high-quality components and advanced technology for optimal performance and reliability. Typical failures may include blown capacitors, burnt-out resistors, or faulty integrated circuits, which can lead to power supply issues or erratic behavior in the system. Regular inspections and preventive maintenance can help prolong the lifespan of the Powcon 1102-0811 circuit board.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)

Comments for Powcon

3 comments found.
πŸ“ Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You
        
πŸ“ Ray Clauss said:
is ther a parts list for a powcon board #107029 ? I need to replace CE2.
        
πŸ“ Ray Clauss said:
is ther a parts list for a powcon board #107029 ? I need to replace CE2.
πŸ“ jack dowling said:
i would like a manuel
πŸ“ jack dowling said:
i would like a manuel
        
πŸ“ Marino Octaviano Velastegui Gavilanes said:
Nosotros queremos reparar una maquina soldadora POWCON 200 SM.Necesitamos los siguientes repuestos.Cant # de denominacion01 PC BOARD ASSY 105019 REV01 BUS 300v GMQ 3.2/1004 U.K. 919000-3 900202 900000-001ADEMAS NECESITAMOS UN DIAGRAMA DE CIRCUITOS ELECTRICOS, que tenemos dificultades con su instalacion.fUENTE DE PODER SERIE # 2M102302
        
πŸ“ Tim Murphy said:
Have not used welder in 30 years worked great thenI tried to use it and it would not weldthe wire feed works okthe only think different I do not have I dont have the co2bottle attached question is there a switch connected to the co2 that is keeping it from weldingCould use a little hekpThanksTIM
        
πŸ“ dan said:
Looking for a powcon 200 sm manual please!Thank you,Dan
πŸ“ prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.
πŸ“ ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks
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Contact Us

πŸš‘Shop LocationπŸ› οΈ

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
πŸš‘ Rush repair shipments only β€” no walk-ins.

πŸ“žPhone

1-336-969-0110

πŸ“¦Mailing AddressπŸš›

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
πŸ“¦ Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.