Zapi is an innovative manufacturer specializing in advanced motor control solutions for industrial applications. They are recognized for their high-performance motor controllers that offer precision control, efficiency, and reliability in various industrial settings. [AI]
We repair a wide range of Zapi Equipment.
Ask questions, or 1-336-969-0110 for faster service.
Use the search bar above to find specific manufacturers.
The ZAPI FC9053F-293804SB0G DRIVE CONTROL is a motor controller designed for industrial electric vehicles and equipment. This model features advanced control algorithms for precise speed and torque regulation, as well as CAN bus communication for seamless integration with other system components. Typical failures of the ZAPI FC9053F-293804SB0G DRIVE CONTROL include power module failures due to excessive heat or electrical overloads, control board malfunctions caused by moisture or component degradation, and communication errors resulting from faulty connections or incompatible settings. Professional diagnostics and repair expertise are required to address these issues effectively.
The Combiac Controller, model Zapi FC2254, is designed for use in industrial applications to control traction and hydraulic systems in material handling equipment like forklifts and AGVs. It features advanced control algorithms to provide precise speed and torque control, as well as support for regenerative braking and CAN bus communication. Typical failures of the Zapi FC2254 controller include power component failures, communication errors, and issues with the control software. Regular maintenance and proper operating conditions can help prevent these failures.
The Zapi FZ9023A-INV.ACE2 96/300 is an industrial controller designed to manage and regulate various electrical processes within machinery. It features a high-level of precision with a 96 Volt input and a 300 Amp output capacity. This controller is equipped with advanced control algorithms to ensure efficient and accurate operation. Common failures of this controller include burnt components due to overloading, malfunctioning temperature sensors, and communication errors leading to faulty data transmission. Regular maintenance and inspection can help prevent these issues from occurring.
The Zapi FZ9023A-INV.ACE2 96/300 is an industrial controller designed specifically for controlling and regulating electric motors and other power electronics in various industrial applications. It features advanced control algorithms, high processing power, and multiple communication interfaces for seamless integration with different systems. Common failures include power module damage, communication errors, and software corruption, often requiring specialized diagnostic tools and expertise for repair.
The Zapi FC2254 Combiac Controller is a critical component in industrial electric vehicles and equipment. Its primary function is to control the motor speed and performance, ensuring precise and efficient operation of the machinery. Key features of the Zapi FC2254 include programmable parameters for customized settings, regenerative braking capabilities to improve energy efficiency, and CAN bus communication for seamless integration with other control systems. Typical failures of the Zapi FC2254 Combiac Controller include issues with the internal power supply, faulty control signals, and damage to the microprocessor due to voltage spikes or electrical surges. Regular maintenance and thorough testing are essential to prevent these failures and ensure the smooth operation of the industrial equipment.
The Combiac Controller, model Zapi FC2254, is a primary industrial electronic component used in controlling the operation of various types of electric vehicles, such as forklifts and automated guided vehicles. It features a sophisticated control algorithm for precise speed and direction control, as well as monitoring of motor parameters for efficient operation. Typical failures in this controller include damage to power transistors, communication interface issues, and sensor malfunctions. Troubleshooting often involves testing and replacement of faulty components, as well as reprogramming the controller for optimal performance.
The Zapi FZ9023A-INV.ACE2 96/300 is an industrial controller designed to manage and control various electronic systems within industrial machinery and equipment. This controller features a compact design, high processing power, and multiple input/output channels for seamless integration with a wide range of sensors and actuators. Common failures of this controller include power supply issues, communication errors, and firmware corruption. Troubleshooting these failures typically involves diagnosing the specific component causing the malfunction and replacing it accordingly.
The ZAPI AC0JAA0D FS2110A controller is designed for use in electric industrial vehicles. It serves as a motor controller, handling the speed and direction of the vehicle by managing the power flow from the batteries to the motor. This controller is equipped with features such as regenerative braking, comprehensive fault diagnostics, CAN bus communication, and programmable parameters for customization based on the application requirements. Typical failures in this controller may include shorted power transistors, faulty gate drivers, blown fuses, or damaged communication components. Regular maintenance and monitoring of parameters are essential to ensure smooth operation and prevent downtime.
The Combiac Controller Zapi FC2254 is a vital component used in industrial electric vehicles. It serves as a control unit for the vehicle's motor and battery system. The controller features advanced programmable parameters for motor speed, acceleration, and regenerative braking. Typical failures include overheating due to poor ventilation, water damage, or component wear leading to erratic motor behavior. Regular maintenance and monitoring of the controller's performance are crucial to ensure optimal function and longevity.
The Combiac Controller, model Zapi FC2254, is an industrial electronic device designed for controlling and monitoring various functions in electric vehicles and material handling equipment. It features intelligent control algorithms and a user-friendly interface for easy operation and configuration. Typical failures include power supply issues, damaged circuit boards, and communication errors with peripheral devices. Regular maintenance and thorough testing are recommended to ensure optimal performance and longevity of the unit.
Dear Technical Manager, I introduce myself as the managing director of Fanavarane Partow Danesh (FPD) Co. which is an Iranian engineering company with various fields of activity. Though its a young company but honored to have a seasoned technical team with engineers who have many years of experience in their career. Our main field of activity is repair, overhaul, maintenance and providing electrical systems as UPS, rectifier, inverter, frequency converter etc. Recently weve been contacted by an Iranian glass company which uses Italcarrelli machines and the machines are equipped with Zapi drivers in turn. Italcarrelli machine type is TPEN and Zapi type is Dual-SEM3. As were reported, the MTBF of Zapi drivers is very short. In some cases their life span is 1 month or even shorter! At the moment we arent seeking the reason of their failure but weve been asked to repair them. The system given to us has the following sticker: F78008 – CHOP .Dual-SEM3 00/700 MAT: 05 45 300972131 At first step we checked the power boards and found them healthy, then changed some of the ICs of the controller board. The customer has an instrument that connects to the system and sets the parameters. When the customer engineer tried to connect to the system, that instrument showed no connection and the engineer told that its micro controller (SAF-C517A-LN) has been failed, so he used the control board of another system which its microcontroller was SMD type. Unfortunately after connecting battery to the system and starting the machine, the Mosfets of one of the power boards exploded. We think the problem related to the control board so we switched to the first control board. What we did next was repairing the power boards completely and got a SAF-C517A-LN from the customer which theyd bought some for repair purpose from Italy. We Installed it on the board and substituted almost all ICs though there was no sign of burn on the control board. We also checked the diodes, capacitors and resistors and all were ok. The ICs which remained intact were U15(MM74HC244N), U16(MM74HC373N), U17(MX27C512), U10(93C46W), U6(ST62T25C6), U5(UC2843), U4(MM74HC14N) and U1(CNY17-3), because from our point of view they were all ok. Last week we went to the customer factory and loaded the system on the Italcarrelli machine, connected the battery and started the machine. The wheels started running but after some seconds stopped working. The instrument which set parameters was connected to the system and it gave the alarm R V FIELD NOT OK. Then we tried back motion, the wheels rolled backward but again after some seconds stopped again. What I should note is that as soon as the system was energized its LED started blinking 7 times then after a short stop the period repeated again. What we did was substituting U17(MX27C512) and U6(ST62T25C6) with the ICs of another board and started the system. This time the wheels didnt move and we faced a new alarm CHOPPER NOT CONFIG, so we removed the 2 ICs and installed the origin ICs. Its strange to say that the status didnt change, that is, the wheels didnt move and the alarm was again CHOPPER NOT CONFIG. Of course we were lucky that during this series of tests the power boards faced no damage. Now we hope to get a useful solution from you to be able to remove the problem. We appreciate your reply in advance. Best Regards Abbas GhoreishiManaging DirectorFanavarane Partow Danesh Co.Suite A1, No:1140, Satarkhan St.,Tehran, IranPhone: +9821 44 268 690Fax: +9821 44 260 580Email: Ghoreishi@fpd-eng.ir— Purchase or Repair:➡️ Reply Zapi Inc
Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.
Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.