Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

Ask questions, or 1-336-969-0110 for faster service.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon manuals (Unknown)

The Powcon Manuals is a series of user manuals and documentation provided by Powcon, a manufacturer of industrial welding equipment. These manuals are designed to provide detailed instructions on how to operate, troubleshoot, and maintain Powcon welding machines. Typical content includes information on machine specifications, operating procedures, safety precautions, troubleshooting guides, and maintenance schedules. Users rely on these manuals to ensure proper usage of their Powcon welding equipment and to address any issues that may arise during use.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a crucial component in industrial electronic systems. It serves as a control board for various functions such as power regulation, monitoring, and signal processing. Its features include multiple input and output ports, programmable logic functions, and fault detection capabilities. Typical failures may include short circuits, component degradation, or faulty connections, leading to power supply issues or system malfunctions. Troubleshooting involves inspecting components for physical damage, testing connections, and verifying correct programming. Repair may involve component replacement, soldering, or reprogramming to restore functionality.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-0811 (Unknown)

The Powcon 1102-0811 is a welding power supply unit used in industrial environments. It features high power output, multiple welding processes support, and a robust design to withstand the harsh conditions of industrial settings. Typical failures include issues with power supply components, control circuitry malfunctions, and overheating due to poor ventilation. Regular maintenance and prompt repairs are essential to ensure the longevity and efficiency of the Powcon 1102-0811.

  • Part:
  • Est. Repair Price: $1,828.00 (est.)
🔧 Powcon 101507-061 (Weld Machine)

The PowCon 101507-061 weld machine is a versatile device commonly used for various welding applications in industries. It features a rugged construction, high power output, and precise control over welding parameters such as current, voltage, and waveform. Typical failures in this weld machine include component failures in the power stage like blown fuses, faulty transistors, or damaged control boards. Regular maintenance and promptly addressing any issues can ensure smooth and reliable operation of the PowCon 101507-061 weld machine.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-0780 (Unknown)

The Powcon 1102-0780 is a power supply unit commonly used in industrial welding equipment. Its primary purpose is to convert incoming AC voltage into a DC voltage suitable for welding operations. This model features advanced power regulation capabilities, stable output voltage, and high efficiency. It also includes built-in protection mechanisms to safeguard against overcurrent, overvoltage, and short circuits. Typical failures in the Powcon 1102-0780 include component degradation due to overheating, damaged capacitors, and faulty voltage regulation circuits. Regular maintenance and inspection can help prevent these issues and ensure the unit's optimal performance.

  • Part:
  • Est. Repair Price: $1,128.00 (est.)
🔧 Powcon 102201-001 CONTACTOR(Unknown)

The POWCON 102201-001 contactor is designed to control the flow of electrical power in an industrial setting. It features high-quality contacts for reliable operation and a robust construction to withstand the demanding conditions of industrial environments. Typical failures of this contactor include contact welding, coil burnout, and mechanical wear leading to improper contact closure. Regular maintenance and inspection are recommended to ensure proper functionality and prevent downtime.

  • Part: CONTACTOR
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a critical component used in industrial equipment for power control applications. This circuit board manages the flow and regulation of electrical power within machinery, ensuring efficient and safe operation. It features advanced circuitry designed for precise power management and control. Typical failures of this circuit board include component burnouts, damaged traces, and faulty connections due to high voltage spikes or overheating. Regular maintenance and monitoring of this board are crucial to prevent equipment downtime and ensure optimal performance.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)
🔧 Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for industrial applications, particularly in welding equipment. Its primary function is to control and regulate the power supplied to the welding machine, ensuring precise and stable performance. The circuit board is equipped with various components such as power transistors, resistors, capacitors, and integrated circuits to achieve this functionality. Common failures of the PowCon 103335 circuit board include transistor burnout, capacitor degradation, and solder joint issues. These failures can lead to erratic behavior of the welding machine, voltage fluctuations, and ultimately equipment breakdown. Regular maintenance, proper cooling, and timely replacement of worn-out components can help prevent these issues and ensure optimal performance of the circuit board in industrial settings.

  • Part:
  • Est. Repair Price: $1,830.00 (est.)
🔧 Powcon 1102-046 (Unknown)

The Powcon 1102-046 is an industrial electronics device used for welding applications. It features precise control over welding parameters such as voltage and current, allowing for accurate and consistent welds. Typical failures in this model may include issues with circuit boards, power modules, or control interfaces, leading to malfunction or erratic behavior during welding operations. Routine maintenance and periodic inspections are recommended to ensure optimal performance and longevity of the device.

  • Part:
  • Est. Repair Price: $992.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.