Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

Ask questions, or 1-336-969-0110 for faster service.

Use the search bar above to find specific manufacturers.


Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 130 SE (Weld Machine)

The PowCon 130 SE weld machine is a compact and robust industrial electronic device designed for performing various welding tasks. This unit is equipped with advanced features such as adjustable voltage and current settings, digital display for precise monitoring, and thermal overload protection for safety. Typical failures in this device may include transformer issues, circuit board failures, and power supply problems, which can affect the unit's welding performance and reliability. Regular maintenance and timely repairs are essential to ensure the optimal functioning of the PowCon 130 SE weld machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0780 (Unknown)

The Powcon 1102-0780 is a power supply unit commonly used in industrial welding equipment. Its primary purpose is to convert incoming AC voltage into a DC voltage suitable for welding operations. This model features advanced power regulation capabilities, stable output voltage, and high efficiency. It also includes built-in protection mechanisms to safeguard against overcurrent, overvoltage, and short circuits. Typical failures in the Powcon 1102-0780 include component degradation due to overheating, damaged capacitors, and faulty voltage regulation circuits. Regular maintenance and inspection can help prevent these issues and ensure the unit's optimal performance.

  • Part:
  • Est. Repair Price: $1,128.00 (est.)
🔧 Powcon manuals (Unknown)

The Powcon Manuals is a series of user manuals and documentation provided by Powcon, a manufacturer of industrial welding equipment. These manuals are designed to provide detailed instructions on how to operate, troubleshoot, and maintain Powcon welding machines. Typical content includes information on machine specifications, operating procedures, safety precautions, troubleshooting guides, and maintenance schedules. Users rely on these manuals to ensure proper usage of their Powcon welding equipment and to address any issues that may arise during use.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0046 (Unknown)

The Powcon 1102-0046 is a high-frequency switching power supply commonly used in industrial applications. Its purpose is to convert AC power to DC power at a specific voltage and current rating. Features of the Powcon 1102-0046 include adjustable output voltage and current settings, overcurrent and overvoltage protection, and temperature monitoring capabilities. Typical failures of the Powcon 1102-0046 include blown fuses, faulty capacitors, damaged transformers, and burned-out power transistors. These failures can result from overloading the power supply, poor maintenance, or electrical surges. Proper troubleshooting techniques and replacement of faulty components are essential for repairing the Powcon 1102-0046.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-0812-thumbwheel assy(Unknown)

The Powcon 1102-0812-thumbwheel assembly is a component used in industrial electronics equipment for controlling settings or parameters through a thumbwheel interface. The thumbwheel assembly typically includes a series of thumbwheel switches or dials that provide a user-friendly way to input numerical values or adjust settings. Common features of the Powcon 1102-0812-thumbwheel assembly include sturdy construction, ergonomic design for easy manipulation, and reliable electrical connections for interfacing with the main electronics system. Typical failures in the Powcon 1102-0812-thumbwheel assembly may include wear and tear on the thumbwheel switches, resulting in erratic or inaccurate input values. Dust or debris accumulation can also cause poor electrical connections, leading to misreadings or malfunctioning of the thumbwheel assembly. Regular maintenance and cleaning can help prevent such failures in industrial environments.

  • Part: assy
  • Est. Repair Price: $2,030.00 (est.)
🔧 Powcon BD 103025 (circuit board)

The PowCon BD 103025 circuit board is designed for use in industrial welding machines to control and regulate power output. It features various integrated circuits and components to ensure precise and stable power delivery during welding operations. Common failures in this circuit board include damage to the power supply components, overheating of the voltage regulator, and failure of the control ICs due to voltage spikes or electrical surges. Regular maintenance and inspection can help prevent these failures and ensure optimal performance of the welding machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0811 (Unknown)

The Powcon 1102-0811 is a welding power supply unit used in industrial environments. It features high power output, multiple welding processes support, and a robust design to withstand the harsh conditions of industrial settings. Typical failures include issues with power supply components, control circuitry malfunctions, and overheating due to poor ventilation. Regular maintenance and prompt repairs are essential to ensure the longevity and efficiency of the Powcon 1102-0811.

  • Part:
  • Est. Repair Price: $1,828.00 (est.)
🔧 Powcon 1102-0812-thumbwheel assy()

The Powcon 1102-0812-thumbwheel assembly is a user interface component used in industrial electronic devices to facilitate parameter setting and adjustment through the use of thumbwheel switches. Its purpose is to provide operators with a convenient and intuitive means of inputting numerical data or selecting options within the system. This assembly typically includes an array of thumbwheel switches that correspond to different values or settings, along with a housing for protection and integration into the overall control system. The thumbwheel switches allow for quick and precise adjustments, making it a valuable tool in industrial settings where accurate parameter tuning is crucial. Common failures associated with the Powcon 1102-0812-thumbwheel assembly can include poor contact between the switches and the circuit, leading to erratic values or non-responsive inputs. Physical damage to the thumbwheels or the housing can also occur, compromising the usability and reliability of the assembly. Regular maintenance and cleaning of the thumbwheel switches can help prevent such issues and ensure uninterrupted operation of the device.

  • Part: 1102-0812-thumbwheel assy
  • Est. Repair Price: $1,266.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a crucial component in industrial electronic systems. It serves as a control board for various functions such as power regulation, monitoring, and signal processing. Its features include multiple input and output ports, programmable logic functions, and fault detection capabilities. Typical failures may include short circuits, component degradation, or faulty connections, leading to power supply issues or system malfunctions. Troubleshooting involves inspecting components for physical damage, testing connections, and verifying correct programming. Repair may involve component replacement, soldering, or reprogramming to restore functionality.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-0812 (Unknown)

The Powcon 1102-0812 is a welding power supply commonly used in industrial applications. It features high power output and adjustable welding parameters for various welding processes. Typical failures include issues with the power supply components, control circuitry malfunctions, and transformer failures. Regular maintenance and inspections can help prevent these failures and ensure optimal performance.

  • Part:
  • Est. Repair Price: $2,018.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.