Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 101507-061 (Weld Machine)

The PowCon 101507-061 Weld Machine is designed for industrial welding applications, featuring high power output and precise control functions. It is commonly used for a variety of welding processes such as MIG, TIG, and stick welding. Typical failures in this device include power supply issues, control board malfunctions, and welding transformer failures due to overheating or overloading. Regular maintenance and proper cooling are essential to ensure the longevity and optimal performance of the PowCon 101507-061 Weld Machine.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-0811 (Unknown)

The Powcon 1102-0811 is a welding power supply unit used in industrial environments. It features high power output, multiple welding processes support, and a robust design to withstand the harsh conditions of industrial settings. Typical failures include issues with power supply components, control circuitry malfunctions, and overheating due to poor ventilation. Regular maintenance and prompt repairs are essential to ensure the longevity and efficiency of the Powcon 1102-0811.

  • Part:
  • Est. Repair Price: $1,828.00 (est.)
🔧 Powcon 101507-061 (Weld Machine)

The PowCon 101507-061 weld machine is a versatile device commonly used for various welding applications in industries. It features a rugged construction, high power output, and precise control over welding parameters such as current, voltage, and waveform. Typical failures in this weld machine include component failures in the power stage like blown fuses, faulty transistors, or damaged control boards. Regular maintenance and promptly addressing any issues can ensure smooth and reliable operation of the PowCon 101507-061 weld machine.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 300 ST / 101300-001 300 ST WELDER(Unknown)

The POWCON 300 ST welder is a robust industrial welding machine designed for heavy-duty applications. It features a high output of 300 amps, suitable for welding a variety of materials including steel, aluminum, and stainless steel. The welder is equipped with advanced control features for precise welding parameters adjustment and can operate in both manual and automatic modes. Common failures of the POWCON 300 ST welder include power supply issues such as blown fuses or faulty transformers, control board failures leading to incorrect welding parameters, and cooling system malfunctions causing overheating during extended use. Regular maintenance and prompt repairs are essential to ensure the optimal performance and longevity of this welding machine.

  • Part: 300 ST WELDER
  • Est. Repair Price: $2,980.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a critical component used in industrial equipment for power control applications. This circuit board manages the flow and regulation of electrical power within machinery, ensuring efficient and safe operation. It features advanced circuitry designed for precise power management and control. Typical failures of this circuit board include component burnouts, damaged traces, and faulty connections due to high voltage spikes or overheating. Regular maintenance and monitoring of this board are crucial to prevent equipment downtime and ensure optimal performance.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 111001-001 103501-041(Welder)

The Powcon 111001-001 103501-041 welder is a high-performance industrial electronic device used for welding purposes. It is designed to provide efficient and reliable welding operations in various industrial applications. This welder features advanced control systems, precise current regulation, and multiple welding modes to accommodate different welding tasks. Common failures in this unit include overheating due to inadequate cooling, power supply issues, control board malfunctions, and component degradation from prolonged use. Regular maintenance and prompt repairs are essential to ensure optimal performance and longevity of the Powcon 111001-001 103501-041 welder.

  • Part: 103501-041
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon BD 103025 (circuit board)

The PowCon BD 103025 circuit board is designed for use in industrial welding machines to control and regulate power output. It features various integrated circuits and components to ensure precise and stable power delivery during welding operations. Common failures in this circuit board include damage to the power supply components, overheating of the voltage regulator, and failure of the control ICs due to voltage spikes or electrical surges. Regular maintenance and inspection can help prevent these failures and ensure optimal performance of the welding machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 111001-001 (industrial drive)

The PowCon 111001-001 industrial drive is a device used in industrial applications to control the speed and torque of motors. It features a compact design, high-performance microprocessor control, and robust construction for reliable operation in harsh industrial environments. Typical failures include power supply issues, component failures on the control board, and overheating due to poor ventilation or excessive load conditions. Regular maintenance and monitoring can help prevent these issues and extend the lifespan of the device.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0780 (Unknown)

The Powcon 1102-0780 is a power supply unit commonly used in industrial welding equipment. Its primary purpose is to convert incoming AC voltage into a DC voltage suitable for welding operations. This model features advanced power regulation capabilities, stable output voltage, and high efficiency. It also includes built-in protection mechanisms to safeguard against overcurrent, overvoltage, and short circuits. Typical failures in the Powcon 1102-0780 include component degradation due to overheating, damaged capacitors, and faulty voltage regulation circuits. Regular maintenance and inspection can help prevent these issues and ensure the unit's optimal performance.

  • Part:
  • Est. Repair Price: $1,128.00 (est.)
🔧 Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for industrial applications, particularly in welding equipment. Its primary function is to control and regulate the power supplied to the welding machine, ensuring precise and stable performance. The circuit board is equipped with various components such as power transistors, resistors, capacitors, and integrated circuits to achieve this functionality. Common failures of the PowCon 103335 circuit board include transistor burnout, capacitor degradation, and solder joint issues. These failures can lead to erratic behavior of the welding machine, voltage fluctuations, and ultimately equipment breakdown. Regular maintenance, proper cooling, and timely replacement of worn-out components can help prevent these issues and ensure optimal performance of the circuit board in industrial settings.

  • Part:
  • Est. Repair Price: $1,830.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.