Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 1102-0812-thumbwheel assy(Unknown)

The Powcon 1102-0812-thumbwheel assembly is a component used in industrial electronics equipment for controlling settings or parameters through a thumbwheel interface. The thumbwheel assembly typically includes a series of thumbwheel switches or dials that provide a user-friendly way to input numerical values or adjust settings. Common features of the Powcon 1102-0812-thumbwheel assembly include sturdy construction, ergonomic design for easy manipulation, and reliable electrical connections for interfacing with the main electronics system. Typical failures in the Powcon 1102-0812-thumbwheel assembly may include wear and tear on the thumbwheel switches, resulting in erratic or inaccurate input values. Dust or debris accumulation can also cause poor electrical connections, leading to misreadings or malfunctioning of the thumbwheel assembly. Regular maintenance and cleaning can help prevent such failures in industrial environments.

  • Part: assy
  • Est. Repair Price: $2,030.00 (est.)
🔧 Powcon BD 103025 (circuit board)

The PowCon BD 103025 circuit board is designed for use in industrial welding machines to control and regulate power output. It features various integrated circuits and components to ensure precise and stable power delivery during welding operations. Common failures in this circuit board include damage to the power supply components, overheating of the voltage regulator, and failure of the control ICs due to voltage spikes or electrical surges. Regular maintenance and inspection can help prevent these failures and ensure optimal performance of the welding machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 130 SE (Weld Machine)

The PowCon 130 SE Weld Machine is a versatile industrial electronic component used for welding various materials in manufacturing and construction applications. This unit features a robust design with adjustable parameters for current, voltage, and welding speed control. Common failures in this machine include power supply issues, malfunctioning control circuits, and damaged welding leads due to wear and tear. Regular maintenance and calibration are essential to ensure optimal performance and longevity of the PowCon 130 SE Weld Machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0046 (Unknown)

The Powcon 1102-0046 is a high-frequency switching power supply commonly used in industrial applications. Its purpose is to convert AC power to DC power at a specific voltage and current rating. Features of the Powcon 1102-0046 include adjustable output voltage and current settings, overcurrent and overvoltage protection, and temperature monitoring capabilities. Typical failures of the Powcon 1102-0046 include blown fuses, faulty capacitors, damaged transformers, and burned-out power transistors. These failures can result from overloading the power supply, poor maintenance, or electrical surges. Proper troubleshooting techniques and replacement of faulty components are essential for repairing the Powcon 1102-0046.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-0812()

The Powcon 1102-0812 is a industrial electronic device used in welding applications. Its purpose is to control the welding current and voltage for precise and stable welding operations. This model features a digital display interface for easy monitoring and adjustment of welding parameters. Common failures in the Powcon 1102-0812 include issues with power supply components, control circuitry malfunctions, and overheating of internal components due to poor ventilation. Regular maintenance and periodic inspection of critical components can help prevent these failures and ensure the device's reliability.

  • Part: 1102-0812
  • Est. Repair Price: $1,256.00 (est.)
🔧 Powcon 400SMT (Weld Machine)

The Powcon 400SMT is an industrial welding machine used for various welding applications. It is designed to provide high power output for welding thick materials efficiently. The machine features adjustable welding parameters such as voltage, current, and wire feed speed to accommodate different welding requirements. Common failures in the Powcon 400SMT include issues with the power supply unit, control board failures, and breakdown of high-current components such as transformers and rectifiers. Regular maintenance and periodic inspections are key to preventing these failures and ensuring the machine's optimal performance.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)
🔧 Powcon 1102-0780()

The Powcon 1102-0780 is a power supply unit widely used in industrial applications for its reliability and efficient performance. It is designed to provide stable power output to various electronic components and machinery. Key features include adjustable voltage and current settings, overload protection, and a compact design for easy installation. However, typical failures may include blown fuses, capacitor issues, or damaged input/output connectors. Regular maintenance and timely repairs can ensure prolonged functionality of the Powcon 1102-0780.

  • Part: 1102-0780
  • Est. Repair Price: $750.00 (est.)
🔧 Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for industrial applications, particularly in welding equipment. Its primary function is to control and regulate the power supplied to the welding machine, ensuring precise and stable performance. The circuit board is equipped with various components such as power transistors, resistors, capacitors, and integrated circuits to achieve this functionality. Common failures of the PowCon 103335 circuit board include transistor burnout, capacitor degradation, and solder joint issues. These failures can lead to erratic behavior of the welding machine, voltage fluctuations, and ultimately equipment breakdown. Regular maintenance, proper cooling, and timely replacement of worn-out components can help prevent these issues and ensure optimal performance of the circuit board in industrial settings.

  • Part:
  • Est. Repair Price: $1,830.00 (est.)
🔧 Powcon 1102-046()

The Powcon 1102-046 is an industrial welding machine commonly used for metal joining applications. This model is known for its high power output and adjustable welding parameters, making it suitable for a wide range of welding tasks. Common failures in the Powcon 1102-046 can include issues with the power supply unit, control board malfunctions, and overheating of internal components. Regular maintenance and periodic inspection of critical components are recommended to ensure optimal performance and longevity of this welding machine.

  • Part: 1102-046
  • Est. Repair Price: $670.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.