Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for industrial applications, particularly in welding equipment. Its primary function is to control and regulate the power supplied to the welding machine, ensuring precise and stable performance. The circuit board is equipped with various components such as power transistors, resistors, capacitors, and integrated circuits to achieve this functionality. Common failures of the PowCon 103335 circuit board include transistor burnout, capacitor degradation, and solder joint issues. These failures can lead to erratic behavior of the welding machine, voltage fluctuations, and ultimately equipment breakdown. Regular maintenance, proper cooling, and timely replacement of worn-out components can help prevent these issues and ensure optimal performance of the circuit board in industrial settings.

  • Part:
  • Est. Repair Price: $1,830.00 (est.)
🔧 Powcon 1102-0046()

The Powcon 1102-0046 is a power supply unit commonly used in industrial welding applications. It features a high power output capacity and is designed to provide stable and reliable power to welding equipment. Common failures in this model include blown fuses, malfunctioning transformers, and issues with the rectifier or capacitors. These failures can result in power supply instability, erratic welding behavior, and equipment downtime. Regular maintenance and prompt repair of these components can help ensure the continued performance and longevity of the Powcon 1102-0046 power supply unit.

  • Part: 1102-0046
  • Est. Repair Price: $670.00 (est.)
🔧 Powcon 1102-046()

The Powcon 1102-046 is an industrial welding machine commonly used for metal joining applications. This model is known for its high power output and adjustable welding parameters, making it suitable for a wide range of welding tasks. Common failures in the Powcon 1102-046 can include issues with the power supply unit, control board malfunctions, and overheating of internal components. Regular maintenance and periodic inspection of critical components are recommended to ensure optimal performance and longevity of this welding machine.

  • Part: 1102-046
  • Est. Repair Price: $670.00 (est.)
🔧 Powcon 1102-0780()

The Powcon 1102-0780 is a power supply unit widely used in industrial applications for its reliability and efficient performance. It is designed to provide stable power output to various electronic components and machinery. Key features include adjustable voltage and current settings, overload protection, and a compact design for easy installation. However, typical failures may include blown fuses, capacitor issues, or damaged input/output connectors. Regular maintenance and timely repairs can ensure prolonged functionality of the Powcon 1102-0780.

  • Part: 1102-0780
  • Est. Repair Price: $750.00 (est.)
🔧 Powcon BD103025 (Circuit Board)

The Powcon BD103025 is a circuit board commonly found in industrial electronic equipment. It serves as a control unit for managing power supply and distribution within a system. This board features various components such as resistors, capacitors, and integrated circuits for processing signals and controlling power flow. Typical failures in this circuit board may include blown fuses, burnt-out components, or faulty connections, leading to power supply issues or system malfunctions. Repairing such failures involves component-level troubleshooting, diagnostics, and replacement of faulty parts to ensure proper functionality of the circuit board.

  • Part:
  • Est. Repair Price: $750.00 (est.)
🔧 Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)
🔧 Powcon 1102-0046 (Unknown)

The Powcon 1102-0046 is a high-frequency switching power supply commonly used in industrial applications. Its purpose is to convert AC power to DC power at a specific voltage and current rating. Features of the Powcon 1102-0046 include adjustable output voltage and current settings, overcurrent and overvoltage protection, and temperature monitoring capabilities. Typical failures of the Powcon 1102-0046 include blown fuses, faulty capacitors, damaged transformers, and burned-out power transistors. These failures can result from overloading the power supply, poor maintenance, or electrical surges. Proper troubleshooting techniques and replacement of faulty components are essential for repairing the Powcon 1102-0046.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a crucial component in industrial electronic systems. It serves as a control board for various functions such as power regulation, monitoring, and signal processing. Its features include multiple input and output ports, programmable logic functions, and fault detection capabilities. Typical failures may include short circuits, component degradation, or faulty connections, leading to power supply issues or system malfunctions. Troubleshooting involves inspecting components for physical damage, testing connections, and verifying correct programming. Repair may involve component replacement, soldering, or reprogramming to restore functionality.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 130 SE (Weld Machine)

The PowCon 130 SE Weld Machine is a versatile industrial electronic component used for welding various materials in manufacturing and construction applications. This unit features a robust design with adjustable parameters for current, voltage, and welding speed control. Common failures in this machine include power supply issues, malfunctioning control circuits, and damaged welding leads due to wear and tear. Regular maintenance and calibration are essential to ensure optimal performance and longevity of the PowCon 130 SE Weld Machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 300 ST / 101300-001 300 ST WELDER(Unknown)

The POWCON 300 ST welder is a robust industrial welding machine designed for heavy-duty applications. It features a high output of 300 amps, suitable for welding a variety of materials including steel, aluminum, and stainless steel. The welder is equipped with advanced control features for precise welding parameters adjustment and can operate in both manual and automatic modes. Common failures of the POWCON 300 ST welder include power supply issues such as blown fuses or faulty transformers, control board failures leading to incorrect welding parameters, and cooling system malfunctions causing overheating during extended use. Regular maintenance and prompt repairs are essential to ensure the optimal performance and longevity of this welding machine.

  • Part: 300 ST WELDER
  • Est. Repair Price: $2,980.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.