Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 1102-0812-thumbwheel assy()

The Powcon 1102-0812-thumbwheel assembly is a user interface component used in industrial electronic devices to facilitate parameter setting and adjustment through the use of thumbwheel switches. Its purpose is to provide operators with a convenient and intuitive means of inputting numerical data or selecting options within the system. This assembly typically includes an array of thumbwheel switches that correspond to different values or settings, along with a housing for protection and integration into the overall control system. The thumbwheel switches allow for quick and precise adjustments, making it a valuable tool in industrial settings where accurate parameter tuning is crucial. Common failures associated with the Powcon 1102-0812-thumbwheel assembly can include poor contact between the switches and the circuit, leading to erratic values or non-responsive inputs. Physical damage to the thumbwheels or the housing can also occur, compromising the usability and reliability of the assembly. Regular maintenance and cleaning of the thumbwheel switches can help prevent such issues and ensure uninterrupted operation of the device.

  • Part: 1102-0812-thumbwheel assy
  • Est. Repair Price: $1,266.00 (est.)
🔧 Powcon 111001-001 (industrial drive)

The PowCon 111001-001 industrial drive is a device used in industrial applications to control the speed and torque of motors. It features a compact design, high-performance microprocessor control, and robust construction for reliable operation in harsh industrial environments. Typical failures include power supply issues, component failures on the control board, and overheating due to poor ventilation or excessive load conditions. Regular maintenance and monitoring can help prevent these issues and extend the lifespan of the device.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)
🔧 Powcon 102201-001 CONTACTOR(Unknown)

The POWCON 102201-001 contactor is designed to control the flow of electrical power in an industrial setting. It features high-quality contacts for reliable operation and a robust construction to withstand the demanding conditions of industrial environments. Typical failures of this contactor include contact welding, coil burnout, and mechanical wear leading to improper contact closure. Regular maintenance and inspection are recommended to ensure proper functionality and prevent downtime.

  • Part: CONTACTOR
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 130 SE (Weld Machine)

The PowCon 130 SE Weld Machine is a versatile industrial electronic component used for welding various materials in manufacturing and construction applications. This unit features a robust design with adjustable parameters for current, voltage, and welding speed control. Common failures in this machine include power supply issues, malfunctioning control circuits, and damaged welding leads due to wear and tear. Regular maintenance and calibration are essential to ensure optimal performance and longevity of the PowCon 130 SE Weld Machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0812()

The Powcon 1102-0812 is a industrial electronic device used in welding applications. Its purpose is to control the welding current and voltage for precise and stable welding operations. This model features a digital display interface for easy monitoring and adjustment of welding parameters. Common failures in the Powcon 1102-0812 include issues with power supply components, control circuitry malfunctions, and overheating of internal components due to poor ventilation. Regular maintenance and periodic inspection of critical components can help prevent these failures and ensure the device's reliability.

  • Part: 1102-0812
  • Est. Repair Price: $1,256.00 (est.)
🔧 Powcon 400SMT (Weld Machine)

The Powcon 400SMT is an industrial welding machine used for various welding applications. It is designed to provide high power output for welding thick materials efficiently. The machine features adjustable welding parameters such as voltage, current, and wire feed speed to accommodate different welding requirements. Common failures in the Powcon 400SMT include issues with the power supply unit, control board failures, and breakdown of high-current components such as transformers and rectifiers. Regular maintenance and periodic inspections are key to preventing these failures and ensuring the machine's optimal performance.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0780()

The Powcon 1102-0780 is a power supply unit widely used in industrial applications for its reliability and efficient performance. It is designed to provide stable power output to various electronic components and machinery. Key features include adjustable voltage and current settings, overload protection, and a compact design for easy installation. However, typical failures may include blown fuses, capacitor issues, or damaged input/output connectors. Regular maintenance and timely repairs can ensure prolonged functionality of the Powcon 1102-0780.

  • Part: 1102-0780
  • Est. Repair Price: $750.00 (est.)
🔧 Powcon 300 ST / 101300-001 300 ST WELDER(Unknown)

The POWCON 300 ST welder is a robust industrial welding machine designed for heavy-duty applications. It features a high output of 300 amps, suitable for welding a variety of materials including steel, aluminum, and stainless steel. The welder is equipped with advanced control features for precise welding parameters adjustment and can operate in both manual and automatic modes. Common failures of the POWCON 300 ST welder include power supply issues such as blown fuses or faulty transformers, control board failures leading to incorrect welding parameters, and cooling system malfunctions causing overheating during extended use. Regular maintenance and prompt repairs are essential to ensure the optimal performance and longevity of this welding machine.

  • Part: 300 ST WELDER
  • Est. Repair Price: $2,980.00 (est.)
🔧 Powcon 111001-001 103501-041(Welder)

The Powcon 111001-001 103501-041 welder is a high-performance industrial electronic device used for welding purposes. It is designed to provide efficient and reliable welding operations in various industrial applications. This welder features advanced control systems, precise current regulation, and multiple welding modes to accommodate different welding tasks. Common failures in this unit include overheating due to inadequate cooling, power supply issues, control board malfunctions, and component degradation from prolonged use. Regular maintenance and prompt repairs are essential to ensure optimal performance and longevity of the Powcon 111001-001 103501-041 welder.

  • Part: 103501-041
  • Est. Repair Price: $250.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.