Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

Ask questions, or 1-336-969-0110 for faster service.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 102201-001 CONTACTOR(Unknown)

The POWCON 102201-001 contactor is designed to control the flow of electrical power in an industrial setting. It features high-quality contacts for reliable operation and a robust construction to withstand the demanding conditions of industrial environments. Typical failures of this contactor include contact welding, coil burnout, and mechanical wear leading to improper contact closure. Regular maintenance and inspection are recommended to ensure proper functionality and prevent downtime.

  • Part: CONTACTOR
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0780()

The Powcon 1102-0780 is a power supply unit widely used in industrial applications for its reliability and efficient performance. It is designed to provide stable power output to various electronic components and machinery. Key features include adjustable voltage and current settings, overload protection, and a compact design for easy installation. However, typical failures may include blown fuses, capacitor issues, or damaged input/output connectors. Regular maintenance and timely repairs can ensure prolonged functionality of the Powcon 1102-0780.

  • Part: 1102-0780
  • Est. Repair Price: $750.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is an essential component used in industrial electronics. Its primary function is to regulate power supply and monitor various parameters in electro-mechanical systems. This circuit board features high-quality components and advanced technology for optimal performance and reliability. Typical failures may include blown capacitors, burnt-out resistors, or faulty integrated circuits, which can lead to power supply issues or erratic behavior in the system. Regular inspections and preventive maintenance can help prolong the lifespan of the Powcon 1102-0811 circuit board.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon manuals (Unknown)

The Powcon Manuals is a series of user manuals and documentation provided by Powcon, a manufacturer of industrial welding equipment. These manuals are designed to provide detailed instructions on how to operate, troubleshoot, and maintain Powcon welding machines. Typical content includes information on machine specifications, operating procedures, safety precautions, troubleshooting guides, and maintenance schedules. Users rely on these manuals to ensure proper usage of their Powcon welding equipment and to address any issues that may arise during use.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 300 ST / 101300-001 300 ST WELDER(Unknown)

The POWCON 300 ST welder is a robust industrial welding machine designed for heavy-duty applications. It features a high output of 300 amps, suitable for welding a variety of materials including steel, aluminum, and stainless steel. The welder is equipped with advanced control features for precise welding parameters adjustment and can operate in both manual and automatic modes. Common failures of the POWCON 300 ST welder include power supply issues such as blown fuses or faulty transformers, control board failures leading to incorrect welding parameters, and cooling system malfunctions causing overheating during extended use. Regular maintenance and prompt repairs are essential to ensure the optimal performance and longevity of this welding machine.

  • Part: 300 ST WELDER
  • Est. Repair Price: $2,980.00 (est.)
🔧 Powcon 1102-046 (Unknown)

The Powcon 1102-046 is an industrial electronics device used for welding applications. It features precise control over welding parameters such as voltage and current, allowing for accurate and consistent welds. Typical failures in this model may include issues with circuit boards, power modules, or control interfaces, leading to malfunction or erratic behavior during welding operations. Routine maintenance and periodic inspections are recommended to ensure optimal performance and longevity of the device.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-0812-thumbwheel assy(Unknown)

The Powcon 1102-0812-thumbwheel assembly is a component used in industrial electronics equipment for controlling settings or parameters through a thumbwheel interface. The thumbwheel assembly typically includes a series of thumbwheel switches or dials that provide a user-friendly way to input numerical values or adjust settings. Common features of the Powcon 1102-0812-thumbwheel assembly include sturdy construction, ergonomic design for easy manipulation, and reliable electrical connections for interfacing with the main electronics system. Typical failures in the Powcon 1102-0812-thumbwheel assembly may include wear and tear on the thumbwheel switches, resulting in erratic or inaccurate input values. Dust or debris accumulation can also cause poor electrical connections, leading to misreadings or malfunctioning of the thumbwheel assembly. Regular maintenance and cleaning can help prevent such failures in industrial environments.

  • Part: assy
  • Est. Repair Price: $2,030.00 (est.)
🔧 Powcon 1102-046()

The Powcon 1102-046 is an industrial welding machine commonly used for metal joining applications. This model is known for its high power output and adjustable welding parameters, making it suitable for a wide range of welding tasks. Common failures in the Powcon 1102-046 can include issues with the power supply unit, control board malfunctions, and overheating of internal components. Regular maintenance and periodic inspection of critical components are recommended to ensure optimal performance and longevity of this welding machine.

  • Part: 1102-046
  • Est. Repair Price: $670.00 (est.)
🔧 Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for industrial applications, particularly in welding equipment. Its primary function is to control and regulate the power supplied to the welding machine, ensuring precise and stable performance. The circuit board is equipped with various components such as power transistors, resistors, capacitors, and integrated circuits to achieve this functionality. Common failures of the PowCon 103335 circuit board include transistor burnout, capacitor degradation, and solder joint issues. These failures can lead to erratic behavior of the welding machine, voltage fluctuations, and ultimately equipment breakdown. Regular maintenance, proper cooling, and timely replacement of worn-out components can help prevent these issues and ensure optimal performance of the circuit board in industrial settings.

  • Part:
  • Est. Repair Price: $1,830.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a critical component used in industrial equipment for power control applications. This circuit board manages the flow and regulation of electrical power within machinery, ensuring efficient and safe operation. It features advanced circuitry designed for precise power management and control. Typical failures of this circuit board include component burnouts, damaged traces, and faulty connections due to high voltage spikes or overheating. Regular maintenance and monitoring of this board are crucial to prevent equipment downtime and ensure optimal performance.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.