Welcome to Powcon

Powcon is a manufacturer recognized for their innovative welding equipment and solutions tailored for heavy-duty industrial applications. They offer a wide range of welding machines known for their reliability, efficiency, and advanced technological features, making them a preferred choice among welding professionals in demanding work environments. [AI]

We repair a wide range of Powcon Equipment.

Ask questions, or 1-336-969-0110 for faster service.

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Why to send us your work?

To receive more information about your Powcon industrial electronics unit, please contact us at 1-336-969-0110. We offer testing, refurbishment, and extended warranty support for Powcon equipment. Our team of experts is here to assist you with any questions or concerns you may have.

🛠️ Common AI Repair Summaries 🏭

🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is designed for industrial electronic control systems. This circuit board serves as a control unit for various functions within the equipment. It includes features such as input/output interfaces, programmable logic controllers, and communication protocols for seamless integration into the system. Common failures in this circuit board include damaged components due to power surges, overheating, or component degradation over time. Proper maintenance and careful handling are essential to ensure the longevity and functionality of the Powcon 1102-0811 circuit board in industrial applications.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-046 (Unknown)

The Powcon 1102-046 is an industrial electronics device used for welding applications. It features precise control over welding parameters such as voltage and current, allowing for accurate and consistent welds. Typical failures in this model may include issues with circuit boards, power modules, or control interfaces, leading to malfunction or erratic behavior during welding operations. Routine maintenance and periodic inspections are recommended to ensure optimal performance and longevity of the device.

  • Part:
  • Est. Repair Price: $992.00 (est.)
🔧 Powcon 1102-0811 (Circuit Board)

The Powcon 1102-0811 circuit board is a crucial component in industrial electronic systems. It serves as a control board for various functions such as power regulation, monitoring, and signal processing. Its features include multiple input and output ports, programmable logic functions, and fault detection capabilities. Typical failures may include short circuits, component degradation, or faulty connections, leading to power supply issues or system malfunctions. Troubleshooting involves inspecting components for physical damage, testing connections, and verifying correct programming. Repair may involve component replacement, soldering, or reprogramming to restore functionality.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 103335 (Circuit Board)

The PowCon 103335 circuit board is designed for use in industrial applications to regulate and control electrical processes. Its main features include advanced circuitry for precise voltage and current regulation, as well as digital communication capabilities for monitoring and remote control. Common failures in this circuit board include component burnout due to overvoltage, malfunctioning communication interfaces, and faulty soldering joints. Regular inspection and maintenance are recommended to prevent critical failures in industrial processes.

  • Part:
  • Est. Repair Price: $1,652.00 (est.)
🔧 Powcon 130 SE (Weld Machine)

The PowCon 130 SE weld machine is a compact and robust industrial electronic device designed for performing various welding tasks. This unit is equipped with advanced features such as adjustable voltage and current settings, digital display for precise monitoring, and thermal overload protection for safety. Typical failures in this device may include transformer issues, circuit board failures, and power supply problems, which can affect the unit's welding performance and reliability. Regular maintenance and timely repairs are essential to ensure the optimal functioning of the PowCon 130 SE weld machine.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon manuals (Unknown)

The Powcon Manuals is a series of user manuals and documentation provided by Powcon, a manufacturer of industrial welding equipment. These manuals are designed to provide detailed instructions on how to operate, troubleshoot, and maintain Powcon welding machines. Typical content includes information on machine specifications, operating procedures, safety precautions, troubleshooting guides, and maintenance schedules. Users rely on these manuals to ensure proper usage of their Powcon welding equipment and to address any issues that may arise during use.

  • Part:
  • Est. Repair Price: $250.00 (est.)
🔧 Powcon 1102-0812()

The Powcon 1102-0812 is a industrial electronic device used in welding applications. Its purpose is to control the welding current and voltage for precise and stable welding operations. This model features a digital display interface for easy monitoring and adjustment of welding parameters. Common failures in the Powcon 1102-0812 include issues with power supply components, control circuitry malfunctions, and overheating of internal components due to poor ventilation. Regular maintenance and periodic inspection of critical components can help prevent these failures and ensure the device's reliability.

  • Part: 1102-0812
  • Est. Repair Price: $1,256.00 (est.)
🔧 Powcon 101507-061 (Weld Machine)

The PowCon 101507-061 weld machine is a versatile device commonly used for various welding applications in industries. It features a rugged construction, high power output, and precise control over welding parameters such as current, voltage, and waveform. Typical failures in this weld machine include component failures in the power stage like blown fuses, faulty transistors, or damaged control boards. Regular maintenance and promptly addressing any issues can ensure smooth and reliable operation of the PowCon 101507-061 weld machine.

  • Part:
  • Est. Repair Price: $1,250.00 (est.)
🔧 Powcon 1102-0812-thumbwheel assy()

The Powcon 1102-0812-thumbwheel assembly is a user interface component used in industrial electronic devices to facilitate parameter setting and adjustment through the use of thumbwheel switches. Its purpose is to provide operators with a convenient and intuitive means of inputting numerical data or selecting options within the system. This assembly typically includes an array of thumbwheel switches that correspond to different values or settings, along with a housing for protection and integration into the overall control system. The thumbwheel switches allow for quick and precise adjustments, making it a valuable tool in industrial settings where accurate parameter tuning is crucial. Common failures associated with the Powcon 1102-0812-thumbwheel assembly can include poor contact between the switches and the circuit, leading to erratic values or non-responsive inputs. Physical damage to the thumbwheels or the housing can also occur, compromising the usability and reliability of the assembly. Regular maintenance and cleaning of the thumbwheel switches can help prevent such issues and ensure uninterrupted operation of the device.

  • Part: 1102-0812-thumbwheel assy
  • Est. Repair Price: $1,266.00 (est.)
🔧 Powcon 1102-0811()

The Powcon 1102-0811 is a welding power supply unit commonly used in industrial settings. It features high-quality electronics that provide precise control over welding parameters such as amperage and voltage. This model is known for its reliability and durability in demanding welding applications. Typical failures in the Powcon 1102-0811 may include issues with internal circuitry, power supply components, or control interface malfunctions. Expert diagnosis and repair are required to ensure the unit's optimal performance and longevity.

  • Part: 1102-0811
  • Est. Repair Price: $1,150.00 (est.)

Comments for Powcon

3 comments found.
📝 Bryan Perry said:
I have a Powcon 200sm with wire feeder. The drive board went bad in the wire feeder, so I replaced it. Now I do not have fire on the mig gun the inch and purge switch do work and when you pull the trigger it does feed wire and the gas solenoid also accuates. There is 28 volts at the connector in the back of the power supply I believe on pins 1 and 2. I tried to jumper pins 3 and 4 but could not hear the contactor. Upon opening the power supply and visually looking at the PCB board it appears to have been hot. Would you please email the procedure for troubleshooting the contactor set through the pin connector on the power supply. Thank You— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 jack dowling said:
i would like a manuel— Purchase or Repair:
📝 prosper Amedume said:
Unit in need of repair Powcon BD103025 industrial unit with a circuit board issue. Its not powering on despite all connections being secure. Looking for expert assistance ASAP.— Purchase or Repair:
📝 ron said:
hello am converting welder from 460 to 230. i located the 3 buss bars. and changed them. i turned on power and power indicator light an fan comes on. but no power to weld with , any info would be great . thanks— Purchase or Repair:
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Contact Us

🚑Shop Location🛠️

Industrial Electronic Repair
145 Rockwell Place Ct
Tobaccoville, NC 27050
🚑 Rush repair shipments only — no walk-ins.

📞Phone

1-336-969-0110

📦Mailing Address🚛

Industrial Electronic Repair
931-E S. Main St #204
Kernersville, NC 27284
📦 Mailing Address (for invoices or shipped repairs)
No walk-ins accepted.